ursus-habilis

ursus-habilis t1_itq09ap wrote

Taking a practical engineer's approach - what accuracy do you actually need? You may find the difference between the actual length and the measured length after stretching and increased spool circumference is largely irrelevant. Or you can apply a conversion factor after the event to get 'close enough'.

Alternativel, an idea out of left field... could you find a way to precisely weigh the spool and calculate the mass of added thread, assuming you know the weight of a reference length of the thread to then convert it to a length?

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ursus-habilis t1_is9hahn wrote

Do you actually mean Styrofoam (dense, closed-cell foam, often pink, blue or black) or expanded polystyrene (white squishy beads pressed together)? The latter stuff is widely and incorrectly called Styrofoam, but the two things are quite different and advice for one doesn't always work for the other.

Expanded polystyrene (EPS) is virtually impossible to cut really cleanly without a hot blade or wire - the beads will tear out and the edges will snap.

Actual Styrofoam (XPS) can be cut nicely with knives etc. but if you have confused the two materials this could explain why you are having trouble.

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